Realkey Cross Belt Sorter Intelligent Recognition & Fully Automated Sorting

Realkey's Cross Belt Sorter (Realkey-CBS) is a cutting-edge solution engineered for high-speed, intelligent sorting of parcels, cartons, and diverse package types. Featuring advanced recognition algorithms and a highly automated architecture, it’s built to meet the demands of modern logistics operations requiring precision, speed, and adaptability.
The system is composed of motorized carts, cart-mounted conveyor belts, and a continuous track system that guides items to their correct destinations. The name "Cross Belt" comes from the perpendicular movement between the cart and the belts. As carts reach designated chutes, the system activates the belts to gently and accurately discharge items.

Technical Parameters

Applications Across Industries
Postal & Express Delivery
An essential system in regional distribution centers and large transfer hubs. Realkey’s cross belt sorters help reduce labor intensity, increase speed, and enhance accuracy, especially where linear layouts are favored for their footprint efficiency.
E-Commerce & Cross-Border Logistics
Ideal for handling massive surges during shopping seasons, our systems adapt to the fast-changing demands of:
Apparel & Footwear
Baby & Maternity Products
Tobacco & FMCG
Grocery & Supermarkets
Pharmaceutical Logistics

Key Advantages
Intelligent Vision Inspection
Optional vision systems allow real-time monitoring of every cart in operation. Carts with detected faults are automatically isolated, preventing circulation errors and avoiding breakdowns in downstream systems. (Requires integration with automated feeding stations.)
Dual-Cart Linkage for Large Parcels
Using Realkey’s intelligent recognition software, the system dynamically assigns one cart to small parcels and two carts for large or long items (up to 1.2 meters), maintaining high efficiency without extra operational cost.
Automated Maintenance Routing
When faults occur, carts can automatically reroute to designated maintenance stations, reducing downtime and eliminating the need for manual tracking.
AI-Based Sorting Accuracy
Thanks to Realkey’s proprietary recognition technology, the system can adapt to irregular items, mixed loads, and complex sorting logic—ideal for multi-SKU environments.
Proven Reliability
With 18 years of expertise in logistics equipment manufacturing and system integration, Realkey products are engineered for robust operation, low maintenance, and long-term ROI. Our solutions are trusted by leading logistics, e-commerce, and 3PL partners across the globe.

Automation That Thinks Ahead
From parcel hubs to fashion warehouses and beyond, the Realkey Cross Belt Sorter offers a future-ready foundation for smart logistics. With intelligent detection, automated rerouting, and flexible sorting capacities, it's more than just equipment—it's your competitive advantage in automation.
Contact Realkey today to explore how our intelligent cross belt sorting system can transform your operations.

Realkey | Intelligent Logistics Automation Since 2007
(Professional manufacturer of logistics conveyingtand sorting aquipinent)

Core Strengths
✓ Over 60 engineers in our R&D team focused on innovation and product upgrades
✓ A 20,000-square-meter production facility equipped with advanced technology
✓ ISO9001 quality management system certification ensures rigorous quality control

Quality Assurance
• High-quality logistics conveying and sorting equipment
• Customized intelligent logistics solutions
• Reliable performance and customer satisfaction guaranteed from raw materials to final delivery

• Honored as a "High-Tech Enterprise" by the Chinese government